Forklift Battery Charging and Safe Installation
Forklift batteries are quite large and are very pricey pieces of machinery. They weigh thousands of pounds. The job of installing and charging these batteries is something that should be planned out in advanced so as to make sure that these procedures are able to be completed properly and safely. Maintaining proper handling and a sound charging procedure can majorly increase the battery's regular life span.
Standard Charging
It is recommended that the battery is not connected to the charger until it is at or less than 20% capacity. By charging the battery when it is more than 20%, the battery's lifespan can actually be shortened. On approximately every 5th charge cycle, the charger has to be set on the weekend or equalize setting, depending on what model of charger you are using.
The charging cycle should never be interrupted. As soon as the charge cycle is done, you must avoid utilizing the battery for a few hours. By practicing these methods, you can help make certain that you get the maximum battery performance available.
Charger Maintenance
Make certain the charger is turned off prior to hooking up the battery to the charger. You then can connect the charger to the battery. This is a common mistake that could inadvertently cause damage to both the forklift and the charger. It is also very vital that the battery amperage should match that of the charger.
The battery must never be allowed to to deep discharge or to completely discharge. This will ultimately shorten the lift of the battery and might even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it will not start the charge cycle. If this situation happens, a technician should be called to be able to re-set the charger prior to charge being able to start.